How to Make Cowboy Hat Smaller

Cowboy hats, iconic symbols of Western style, often come in a one-size-fits-all design, but the reality is that everyone’s head shape is unique. A hat that’s too loose can be annoying at best and at risk of flying off with a strong gust of wind at worst. Whether you’ve inherited a hat that’s a tad too large or your favorite cowboy hat has stretched out over time, it’s essential to know how to make the fit snugger for comfort and style.

How to Make Cowboy Hat Smaller

This guide on how to make cowboy hat smaller will introduce you to several methods to effectively resize your cowboy hat for a perfect fit, ensuring that it sits comfortably and securely on your head, no matter where your adventures take you.

What is a Cowboy Hat?

Before we dive into the different methods to make a cowboy hat smaller, let’s first understand what exactly a cowboy hat is. A cowboy hat is a wide-brimmed hat with a high crown typically made of felt or straw materials. It was originally designed to protect people working on ranches and farms from harsh weather conditions in the 19th century.

Today, cowboy hats have evolved into a fashion statement and are worn by people all over the world. They come in various styles, colors, and materials, but the iconic shape remains the same – wide brim and high crown.

What is the Right Fit for a Cowboy Hat?

Before we get into the methods of resizing a cowboy hat, it’s important to understand what constitutes a good fit. A properly fitting cowboy hat should sit snugly on your head without feeling too tight or causing any discomfort. It should also be secure enough that it won’t fly off with the slightest movement or wind.

When trying on a cowboy hat, make sure to use the two-finger rule – you should be able to fit two fingers between your forehead and the hat’s inner band. If there is too much space, the hat is likely too big and will need to be resized.

Things to Consider Before Resizing a Cowboy Hat

The Material of the Hat

The method you choose to resize your cowboy hat will largely depend on the material it’s made of. Felt hats can be resized using steam and heat, while straw hats require moisture.

The Type of Hat

There are different types of cowboy hats with varying shapes and styles. Some may have a more structured shape, while others may be more flexible. It’s important to consider the type of hat you have before attempting to resize it.

There Are Different Types of Cowboy Hats

The Current Size of the Hat

The extent of resizing needed will depend on how loose or tight your cowboy hat currently is. If it’s only slightly big, a simple method may do the trick. However, if it’s significantly larger, you may need to combine multiple methods for a better fit.

11 Step-by-step Guidelines on How to Make Cowboy Hat Smaller

Step 1: Using Hat Sizing Tape

Begin by purchasing a hat sizing tape, available at most craft or hat stores. This is an adhesive foam strip that can be placed inside the inner band of your hat to reduce its size.

You can cut the tape to fit your specific hat size and place it evenly around the inner band. It’s a quick and easy method to make your cowboy hat smaller. The only downside is that the tape may not be as secure and could shift around over time. But it’s a great temporary fix if you need to quickly resize your hat.

Step 2: Steaming Method

For felt cowboy hats, steaming is one of the most common methods used to resize them. Begin by steaming the hat over a pot of boiling water or using a handheld steamer, making sure to avoid getting any moisture on the brim of the hat. Once steamed, use your hands to reshape the crown and inner band to your desired size.

While doing this, be careful not to apply too much pressure that could damage the material. If you need to make small adjustments, use a blow dryer on the hat’s inner side while shaping it. This will help set the hat in its new size.

Step 3: Wetting and Shrinking Method

For straw cowboy hats, moisture is needed to resize them effectively. Begin by wetting the entire hat with lukewarm water, ensuring that it does not soak it completely. Once damp, place the hat over an object or your head to retain its shape while it dries.

This will help shrink the hat to your desired size. You can also use a blow dryer on low heat to speed up the drying process. You may need to repeat this process until the hat is the right size. It’s important to note that this method may not work for all straw hats, and you should avoid wetting any hat with leather or suede details.

Step 4: The Hairdryer and Shrinkage Method

Another method for straw cowboy hats is using a hairdryer on high heat to shrink the hat. Begin by wetting the inner band of the hat and then using a hairdryer to dry it while shaping it to the desired size. This method may not work as effectively as steaming, so you may need to repeat this process a few times until your hat is sized correctly.

Using a Hairdryer on High Heat

But it’s a quick and easy method if you don’t have access to a steamer. The only downside is that the heat from the hairdryer may damage delicate materials, so use caution.

Step 5: Using a Sweatband Insert

If your cowboy hat comes with a removable sweatband, you can use this to resize the hat. Begin by removing the sweatband from the inner band of your hat and measuring how much needs to be taken in. Trim off the excess material and stitch it back onto the hat. This method works best for slight resizing needs and can also help make a slightly tight hat more comfortable. It also adds a layer of cushioning for added comfort.

Step 6: Stuffing the Hat with Newspaper

For a temporary fix, you can stuff your hat with newspaper to make it smaller. Begin by rolling up the newspaper and placing it inside the hat’s inner band to reduce its size. You can also add more newspaper to the crown of the hat, depending on how much you need to shrink it. While this method doesn’t provide a permanent solution, it’s a quick fix if you’re in a pinch. However, be careful not to damage the hat’s shape or material while stuffing it.

Step 7: Shrinking with a Heat Gun

A heat gun can also be used to shrink and resize your straw cowboy hat. Begin by wetting the inner band of the hat and using a heat gun on low heat to dry and shrink it while shaping it to your desired size.

This method requires extra caution, as the heat from the gun can easily damage delicate materials. Use a low heat setting and test it on an inconspicuous area of your hat first before applying it to the entire hat. It’s also recommended to have someone assist you while using a heat gun.

Step 8: Using a Hat Tightener

Similar to hat sizing tape, a hat tightener is a band that can be placed inside your hat’s inner band to make it smaller. It usually comes with a buckle or clip that can be adjusted for a secure fit. This method is best for hats that are slightly too big and need minor adjustments.

The only downside is that the tightener may be visible from the outside, so it’s not recommended for formal cowboy hats. It’s also not a permanent solution, but it can help make your hat more comfortable for the time being. But, like hat-sizing tape, it may shift around over time.

Make Your Hat More Comfortable

Step 9: Taking the Hat to a Professional

If you’re unsure about resizing your cowboy hat or don’t have the right materials, it’s best to take it to a professional. A hatmaker or specialist will have the necessary equipment and expertise to resize your hat correctly.

They can also advise you on which method would work best for your specific hat material and style. If you have a valuable or expensive cowboy hat, it’s best to leave the resizing to a professional to avoid any potential damage.

Step 10: Trying Different Methods

If one method doesn’t work, don’t get discouraged. It may take a combination of techniques and trial and error to make your cowboy hat smaller. Be open to trying different methods until you find the one that works best for your hat.

Keep in mind that some methods may work better on certain hat materials than others, so it may be worth experimenting to find the right fit for your specific hat. With patience and persistence, you can successfully resize your cowboy hat and have it fit comfortably for all your western adventures. And remember, always take care to avoid damaging your hat while resizing it to ensure it maintains its quality and style.

Step 11: Storing your Cowboy Hat

Once you’ve successfully resized your cowboy hat, it’s important to properly store it to maintain its shape and size. Avoid stacking or crushing the hat, as this can cause damage or alter its shape. Instead, store the hat on a flat surface or hang it on a hook or peg to maintain its shape.

If you have multiple hats, consider investing in a hat rack specifically designed for storing cowboy hats. Additionally, avoid exposing your hat to extreme temperatures, as this can cause shrinkage or warping. With proper care and storage, your resized cowboy hat will continue to be a stylish and functional accessory for all your Western adventures. 

Following these steps on how to make cowboy hat smaller and taking proper care of your cowboy hat will ensure that it not only fits comfortably but also maintains its quality and style for years to come.

Taking Proper Care of Your Cowboy Hat

Remember, resizing a cowboy hat is a process that requires patience and careful attention to avoid damaging the hat. When in doubt, seek professional assistance to ensure the best results. With the right fit, your cowboy hat will be ready to hit the ranch or rodeo with you, rain or shine.

Testing and Adjusting Fit

After trying out different methods to resize your cowboy hat, it’s important to test and adjust the fit. Put on the hat and check for any areas that may still feel too loose or tight. If necessary, you can repeat steps 5-8 until you achieve the desired fit. Keep in mind that certain materials may stretch over time, so it’s a good idea to periodically check the fit and make any necessary adjustments.

And don’t forget to properly care for your hat by avoiding extreme temperatures, moisture, and harsh handling to maintain its size and shape. With these tips and techniques, you can effectively resize your cowboy hat and enjoy it for all your western adventures.

So go ahead, grab your newly resized cowboy hat and saddle up for a day of riding, roping, and wrangling!  So don’t be afraid to get creative and try different methods until you find the perfect fit for your cowboy hat. With proper care and maintenance, your cowboy hat will continue to be a stylish accessory for all your western adventures. Now, go out there and show off that perfectly fitting cowboy hat with confidence!

Styling Tips for Resized Cowboy Hats

There are endless ways to style a cowboy hat, regardless of its size. Here are some tips and ideas to help you rock your resized cowboy hat with confidence:

  • Pair It With a Classic Western Outfit for a Traditional Look.
  • For a More Modern Twist, Pair It With Denim Shorts and a Flowy Top.
  • Add Some Edge by Pairing It With Leather Boots and a Leather Jacket.
  • Go All Out With a Western-Themed Costume Party Look.
  • Wear It With a Sundress or Maxi Dress for a Feminine Touch.
  • For a Casual Everyday Look, Pair It With Jeans and a Graphic Tee.
Pair It With Jeans and a Graphic Tee

Remember, your cowboy hat is not just an accessory but also an extension of your personal style. So have fun with it and experiment with different looks to find what works best for you!

Proper Care and Maintenance of Resized Cowboy Hats

To ensure your resized cowboy hat lasts for years to come, it’s important to take proper care and maintenance. Here are some tips to help you keep your hat in top condition:

  • Avoid Exposing Your Hat to Extreme Temperatures or Moisture, as This Can Cause Shrinkage or Warping.
  • Store Your Hat on a Flat Surface or Hang It on a Hook or Peg to Maintain Its Shape.
  • Avoid Stacking or Crushing Your Hat, as This Can Damage Its Structure and Alter Its Size.
  • Keep Your Hat Clean by Brushing Off Any Dust or Debris With a Soft Brush. If Necessary, You Can Use a Damp Cloth to Gently Wipe Away Dirt.
  • If Your Hat Gets Wet, Allow It to Air Dry Completely Before Wearing or Storing It.
  • Keep Your Hat Out of Direct Sunlight, as This Can Cause Fading or Discoloration.
Keep Your Hat Out of Direct Sunlight

Remember, taking proper care of your cowboy hat will not only maintain its size and shape but also prolong its lifespan.

Frequently Asked Questions

Q: Can I Resize My Cowboy Hat if It’s Made of Straw?

A: It is possible to resize a straw cowboy hat, but caution should be taken as the material is delicate and may not hold up well to certain methods. It’s best to seek professional assistance for resizing a straw cowboy hat. The same applies to felt or wool cowboy hats.

Q: How Many Times Can I Resize My Cowboy Hat?

A: It’s best to avoid repeatedly resizing your cowboy hat, as this can weaken the material and alter its shape. If necessary, seek professional assistance for more than one resize to ensure the best results.

Q: Can I Use Heat to Resize My Cowboy Hat?

A: It’s not recommended to use heat to resize your cowboy hat, as this can cause damage or alter the shape of the hat. Stick to gentler methods such as steam or use a hat resizing tool specifically designed for western hats. 

Q: Can I Take My Cowboy Hat to a Professional for Resizing?

A: Yes, it’s always a good idea to seek professional assistance if you are unsure or uncomfortable with resizing your cowboy hat yourself. They have the experience and tools necessary to accurately resize your hat without causing damage. So don’t hesitate to reach out for help! 

Resizing Your Cowboy Hat Yourself

Conclusion

In conclusion, resizing a cowboy hat for the perfect fit is a simple yet essential skill for anyone looking to maintain the integrity and style of this timeless accessory. Whether you choose to use foam inserts, hat-sizing tape, or a professional resizing service, it is important to ensure that the adjustments are made evenly and carefully to maintain the hat’s shape and appearance.

With a well-fitted cowboy hat, you can enjoy the comfort, confidence, and cultural heritage it represents, making it a beloved staple in your wardrobe for years to come. Thanks for reading this article on how to make cowboy hat smaller.

Photo of author

Matt Clark

Hi, this is Matt, and I am a leathercraft hobbyist. I have been working with leather for quite a bit of time. When I was a teenager, my father taught me the basics of leathercraft. Along the way I have learned a lot of things about leather work leather items, restoring leather, and creating leather accessories. I started this blog to share my knowledge of leatherworking with others and help people learn about this amazing craft. I also wanted to create a community of like-minded people who could share ideas and support each other in their leatherworking journey.

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